This machine is basically used to open tubular knitted or hosiery fabric and put adhesive on to edges of fabric before slitting so its edges didn't get curl and remain in to proper shape.
Benefits of Tubular Fabirc Slitting Machine
Precision Cutting
A wide range of materials, including paper, plastic films, metal foils, and textiles, can be cut precisely and accurately using slitting machines.
High-Speed Production
These machines significantly enhance production efficiency by quickly and consistently cutting materials into desired widths.
Customization
Slitting machines provide increased variety in manufacturing processes by enabling the customization of material widths to meet individual requirements.
Quality Control
Slitting machines guarantee consistency and regularity in cuts, upholding high standards in the production of a range of commodities.
Waste Reduction
Efficient utilization of materials and precise cutting minimize waste, leading to cost savings and environmental sustainability.
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Tubular Fabric Rope Open Slitting Machine
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Why Choose Us
Customer service
We firmly believe that we offer THE BEST customer support in the industry and it is our ongoing goal to continually improve on our services. As an independently owned and operated business, we are able to provide the most accommodating service possible.
Advanced equipment
We take great measures to ensure that we work with the industry' s highest quality equipment and that our equipment is regularly and meticulously maintained.
Competitive prices
We offer our products at competitive prices, making them affordable for our customers. We believe that high-quality products should not come at a premium, and we strive to make our products accessible to all.
Efficient and convenient
The company has established marketing networks around the world to provide high-quality services to customers in an efficient and convenient manner.
High quality products
We always put customer needs and expectations in the first place, refine on, continuous improvement, to seek every opportunity to do better, to provide customers with their expectations of quality products, to provide customers with the most satisfactory service at anytime.
Professional team
We have a team of skilled and experienced professionals who are well-versed in the latest technology and industry standards. Our team is dedicated to ensuring that our customers get the best service and support possible.
Types of Slitting
Roll slitter
A type of slitting machine used in the textile industry for cutting and slitting woven fabrics. These machines are known for their accuracy and precision, making them ideal for high-volume production of fabric strips, tapes, and ribbons.
Hot knife slitter
Commonly used for synthetic fabrics that have no coating to hold the fibers together. Hot sealing the edges of the material will prevent fraying.
Bias slitter
Commonly used to create bias tape or binding. Slitting on the bias refers to the process of cutting fabric at a 45 degree angle to the grain of the fabric. Bias cut materials enables the fabrics to shift and conform to shapes other than straight edges, enabling sewers to sew without the material puckering.
Score cutting slitter
Score or crush slitting involves a moving substrate passing between a solid rotating anvil and a circular rotating blade or series of blades.
Razor slitter
Razor slitting involves a razor blade or a series of razor blades mounted onto a slitting machine that slices the material into desired widths as it passes through. Razor slitting is best for converting very thin substrates like films.
What are the Market Dynamics for Slitting Machine
Automation of packaging
The key driving factor of the global slitting machine market is increasing automation in the packaging industry along with growing health consciousness among consumers. Global slitting machine market growth is largely driven by macroeconomic factors such as a growing economy, rising per capita income, and rapid urbanization in emerging countries such as China, Brazil, Mexico, and India.
Industrial growth
The growth of the global slitting machine market is driven by the growing demand for slitting machines in metal cutting and increasing investments in the food industry. The rapidly growing paper industry, as well as the plastic industry, are also contributing to the growth of the slitting machine market worldwide.
Technological advancement
Slitting machines have undergone various technological advancements and have adopted automation technologies to enhance machine performances. A machine with these features can automatically position knives, collect data, adjust processes, and perform many other kinds of functions, reducing the amount of manual work required.
Digital integration
Furthermore, technological advancements, such as slitting machines equipped with touch screen PLC (Programmable Logic Controller), are one of the major trends in the global slitting machine market. As various industries adopt artificial intelligence (AI) and automation solutions to improve efficiency and effectiveness, the global slitting machines market is expected to grow during the forecast period.
Safety regulations may be a challenge
One of the key factors restraining the growth of the global slitting machine market is the safety regulations related to slitting machines.
● Before cutting, the tool needs to be adjusted and the workpiece needs to be clamped. The length of the clamping part should not be less than 50 mm. The parking baffle should be fixed. After the test run in sequence of clamping, loosening, forward and backward, you can start working.
● The spindle must be parked before changing speed, and the gears must be meshed when changing speed. If the machine tool is found to be abnormal, it must be stopped and checked immediately.
● When adjusting the tool, measuring the workpiece, lubricating, and cleaning the pipe head, it must be stopped.
● When using the grinding wheel slitting machine, check whether the grinding wheel is damaged, cracked, damp, and whether the power cord is reliable in advance.
● No one should stand in the direction of workpiece feeding and discharging.
● When putting the long material pipe into the material rack and loosening the bundled lead wire, measures should be taken to prevent the pipe from rolling, impacting, and crushing people.
● The dust removal device should be intact before cutting.
● When the machine tool is rotating, no part of the human body should touch the transmission parts. When operating, cuffs should be tied up and it is strictly forbidden to work with gloves. The head of the human body should be away from the cutting direction.
Several Common Slitting Methods of Slitting Machines
Edge cutting
After multiple materials are compounded, process edge materials are formed. By cutting the process edge materials reserved in the process, products that meet the process requirements are obtained. This slitting method is mostly used for the processing of composite films and other materials.
Roll cutting
The whole roll of wide-width coils is cut into multiple rolls of narrow-size coils by a high-speed circular knife. This slitting method is mostly used in the adhesive products industry.
Roll division
The large-diameter material is cut into multiple rolls and small-diameter materials according to the requirements of the winding length and width specifications. This slitting method is mostly used in the film substrate and flexible packaging color printing industry.
How to choose a non-woven fabric slitting machine
From the perspective of product structure, the non-woven fabric slitting machine mainly consists of three parts: a feeding device, a cutting device, and a discharging device. The feeding device feeds the non-woven fabric into the cutting device, the cutting device cuts the non-woven fabric into the required shape and size, and the discharging device collects the cut non-woven fabric. In addition, different non-woven fabric slitting machines may also be equipped with additional functions such as creasing, punching, and heat sealing.
When choosing a non-woven fabric slitting machine, it is necessary to consider the scope of application and use requirements of the product. For situations where a large amount of non-woven fabrics need to be cut, a slitting machine with a faster cutting speed can be selected; for situations where non-woven fabrics of different materials and thicknesses need to be cut, a slitting machine with strong adaptability can be selected. It is also necessary to consider factors such as the stability and durability of the machine, as well as the quality of after-sales service.
From the perspective of product advantages, the non-woven fabric slitting machine has the advantages of high efficiency, energy saving, and environmental protection. It can not only cut non-woven fabrics quickly and accurately, but also automatically adjust the cutting speed and accuracy as needed, reducing labor costs. In addition, the use of non-woven fabric slitting machines also meets environmental protection requirements because it does not produce pollution such as waste and noise.
The slitting machine pressure roller is a machine that can evenly press flame-retardant plastic or injection-molded plastic film onto the sheet. In flame-retardant gluing and injection gluing, it is a rubber roller used in conjunction with cooling rollers and injection rollers. In the production process of adhesive tapes, it can also press the degummed material onto the sheet with plastic-coated particles. Sometimes it also refers to the rubber roller on the embossing machine, which cooperates with the engraving roller to evenly press the pattern out of the sheet.
The pressure roller can improve the winding effect. The technical specification is the pressure roller of the slitting machine, including a roller body, which is characterized by a spiral groove on the roller surface of the roller body. The beneficial effect is that the spiral groove is provided on the roller surface of the roller body, which is conducive to the anti-slip of the exhaust pipe and the ground, so that the winding is neat and wrinkle-free, and the actual winding effect is improved.
The pressure roller of the slitting machine includes a roller body, which is characterized by a spiral groove on the roller surface of the roller body. In fact, it involves a roller of a slitting machine for producing packaging products. The larger the output value of the roller start and stop, the smaller the roller pressure. The smoother the roller, the faster the pressure changes. 1. The roller smoothness is positive, and the pressure changes in the direction of reduction. 2. The roller smoothness is reversed, and the pressure changes in the direction of expansion.
Slitter weight parameters: 1. The maximum voltage given by the inching is 10 volts. If it is set to 10 volts, the equipment is considered to be "normal operation"---drive motor 50HZ, pre-deceleration index: 250, the larger the deceleration index, the larger the deceleration length, the smaller the deceleration index, the shorter the deceleration length. 3. The greater the support smoothness, the faster the support attenuation coefficient.
Tension Control Detection System Of The Slitting Machine
Tension sensor detection
It is a direct detection of tension, which is closely combined with machinery, and is equipped with a detection method of moving parts. Usually two sensors are used in pairs, and they are installed on the end shafts on both sides of the detection guide roller. By detecting the applied load on both sides of the guide roller, the material belt makes the tension sensor sensitive element produce displacement or deformation, thus detecting the actual tension value, converting this tension data into a tension signal to feed back to the tension controller.
Indirect tension detection system of floating roll
A set of floating roll is installed in front of the tracking roll. The position of the floating roll is detected by a potentiometer. The tension control method is to maintain the constant tension by maintaining the position of the floating roll unchanged.
Magnetic particle clutch
Magnetic particle clutch is used to control the rotational torque of the input take-up roll to achieve tension control: the magnetic particle clutch is composed of the driving part and the driven part, and is connected with the take-up roll through the universal coupling and other transmission mechanisms, and the middle is filled with fine iron particles as the torque transmission medium.
A magnetic field is formed by applying a certain current to the excitation coil, and the magnetic particle is magnetized. The magnetized magnetic particles attract each other and form a chain arrangement. When the driving part rotates at a constant speed, the coupling force between the magnetic particles is destroyed and a circumferential tangential force is formed. The product of the tangential force and the radius of the magnetic particle circle is the rotational torque of the driven part for winding up, so as to realize the coupling of the output torque from the driving part to the driven part in continuous rotation, thus achieving the purpose of tension control.
The slitting & unwinding capacity and speed tension detection system
It mainly uses magnetic particle tension brake to control the unwinding speed. Its working principle is that the magnetic particle brake is equipped with a coupling, as well as input parts and output parts with magnetic coils. Below the magnetic coil is an annular groove, and below the groove is an annular rotor, namely the output part. The annular groove is located in the center of the output part, and the groove is filled with magnetic powder.
Our Factory
Hans Industries (Wuxi) Co., Ltd is a specialist manufacturer in Textile Finishing Machinery. We major produce: Automatic Fabric Slitting Machine, Rope opener, Tube Sewing machine, Automatic Weft Straightener etc.
FAQ
We're professional tubular fabirc slitting machine manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to buy high-grade tubular fabirc slitting machine at competitive price from our factory. Contact us for more details.
